KHALID m. Status: Offline
NEW BORG EL ARABEgypt
100% Job Success
Top Rated Plus

Mechanical Engineer [Injection Molding /FEA/CFD- SimScale /ONSHAPE]

Upwork Top Rated Plus • 100+ Happy Clients, • 50+ Launched Products,• 4,000+ Hours on Onshape CAD Software • Full-Time Dedication to Upwork Clients About Me: I specialize in transforming clients' ideas into tangible products through the art of mechanical design. My expertise spans a wide range of products, from shower filters to huge inline heaters. Using analytical calculations and simulation tools, I ensure that prototypes work flawlessly from the first iteration. Education: • BSc in Mechanical Engineering from Alexandria University, 2010 • MSC in Mechanical Engineering (Heat Transfer) from Alexandria University, 2019 Experience: With over Seven years as a full-time remote product designer engineer, I have a wealth of experience in design for manufacturing across various processes including plastic injection molding, thermoforming, CNC machining, sheet metal, and rapid prototyping tools such as 3D printing. Skills: • CAD Software: Onshape (primary), Fusion360 • FEA (Finite Element Analysis): Test designs under loading conditions and optimize materials. • CFD Simulation: For fluid and heat transfer cases like blower heatsink electronic cooling. • Manufacturing Methods: Injection molding, blow molding, sheet metal, CNC machining, casting, tube bending, welding, plastic ultrasonic welding, stamping, vacuum brazing, extrusion. • Shop Drawings: Professional drawings with tolerances, clearances, hole lists, cut lists, welding symbols, full BOM, exploded views, and detailed views. Notable Projects: 1. Swimming Pool Filters 2. Shower Filter (available on Market) 3. Handheld Shower (available on Market) 4. PDU for Data Centers (sheet metal and wiring) 5. Heavy Speakers Mounting Brackets (sheet metal and FEA analysis) 6. Ticking Pole(available on Market) 7. C-Arm for X-ray (metal frame FEA analysis) 8. Smart Water Bottle 9. Heatsink 10. Phase Change Thermal Battery 11. 4D Game Simulator 12. Foldable Fan 13. Surgical Tool 14. Children's Tooth Station 15. Camera Base Lock 16. Aluminum Windows Thermal Break (including calculations for Uf and Uw) And More … What I Offer: I bring products from hand sketches to market-ready designs, with a focus on optimizing tooling costs for mass production. I also offer 3D printing services to prototype and test parts. Let's Connect: I am ready to sign an NDA and discuss your project in a free call, providing you with a rough estimation and a detailed working plan.
Work history

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Skills

Skills

  • Design for Manufacturing
  • SolidWorks
  • Autodesk Fusion 360
  • Manufacturing & Construction
  • Surface Modeling
  • Injection Mold Design
  • Onshape
  • Sheet Metal