KHALID m.
NEW BORG EL ARAB, Egypt
100%
Job Success
Top Rated Plus
Mechanical Engineer [Injection Molding /FEA/CFD- SimScale /ONSHAPE]
$35.00/hr
Upwork Top Rated Plus
• 100+ Happy Clients, • 50+ Launched Products,• 4,000+ Hours on Onshape CAD Software
• Full-Time Dedication to Upwork Clients
About Me:
I specialize in transforming clients' ideas into tangible products through the art of mechanical design. My expertise spans a wide range of products, from shower filters to huge inline heaters. Using analytical calculations and simulation tools, I ensure that prototypes work flawlessly from the first iteration.
Education:
• BSc in Mechanical Engineering from Alexandria University, 2010
• MSC in Mechanical Engineering (Heat Transfer) from Alexandria University, 2019
Experience: With over Seven years as a full-time remote product designer engineer, I have a wealth of experience in design for manufacturing across various processes including plastic injection molding, thermoforming, CNC machining, sheet metal, and rapid prototyping tools such as 3D printing.
Skills:
• CAD Software: Onshape (primary), Fusion360
• FEA (Finite Element Analysis): Test designs under loading conditions and optimize materials.
• CFD Simulation: For fluid and heat transfer cases like blower heatsink electronic cooling.
• Manufacturing Methods: Injection molding, blow molding, sheet metal, CNC machining, casting, tube bending, welding, plastic ultrasonic welding, stamping, vacuum brazing, extrusion.
• Shop Drawings: Professional drawings with tolerances, clearances, hole lists, cut lists, welding symbols, full BOM, exploded views, and detailed views.
Notable Projects:
1. Swimming Pool Filters
2. Shower Filter (available on Market)
3. Handheld Shower (available on Market)
4. PDU for Data Centers (sheet metal and wiring)
5. Heavy Speakers Mounting Brackets (sheet metal and FEA analysis)
6. Ticking Pole(available on Market)
7. C-Arm for X-ray (metal frame FEA analysis)
8. Smart Water Bottle
9. Heatsink
10. Phase Change Thermal Battery
11. 4D Game Simulator
12. Foldable Fan
13. Surgical Tool
14. Children's Tooth Station
15. Camera Base Lock
16. Aluminum Windows Thermal Break (including calculations for Uf and Uw)
And More …
What I Offer: I bring products from hand sketches to market-ready designs, with a focus on optimizing tooling costs for mass production. I also offer 3D printing services to prototype and test parts.
Let's Connect: I am ready to sign an NDA and discuss your project in a free call, providing you with a rough estimation and a detailed working plan.
Work history
Work history
30 minute consultation
Sep 13, 2024
-
Sep 30, 2024
No feedback given
Private earnings
CAD work with CFD testing
Apr 18, 2022
-
Jul 29, 2024
5.00
Private earnings
CAD design
Jun 27, 2022
-
Jul 29, 2024
5.00
Private earnings
30 minute consultation
Jul 2, 2024
-
Jul 9, 2024
No feedback given
Private earnings
Mechanical engineer to develop mechanical to achieve equal reaction
Dec 20, 2021
-
Jun 11, 2024
No feedback given
Private earnings
Custom Made Designed Cooler for Sugar Sap Collection
Feb 21, 2022
-
Apr 29, 2024
5.00
Private earnings
CAD Design of a Funnel for holding liquid
Mar 21, 2024
-
Apr 25, 2024
5.00
"Khalid did some great work on a Funnel project I had. He designed everything to the required specifications and was extremely communicative and helpful. Job well done!"
Private earnings
Solidworks to Onshape convesion
Oct 27, 2023
-
Mar 25, 2024
4.70
Private earnings
Immersion Heater Design Updates and Fab Drawings
Nov 2, 2023
-
Feb 17, 2024
5.00
Private earnings
Onshape Sheet Metal CAD designer for a electronics enclosure
Dec 27, 2022
-
Feb 16, 2024
5.00
"Khalid has provided excellent work on our projects we will be switching to a new project and hiring him again soon. We highly recommend working with him. He is very…
Private earnings
Shell Design for CNC Machine
Feb 4, 2025
-
Present
Job in progress
Private earnings
Mechanical Linear-Converter Development
Jan 21, 2025
-
Present
Job in progress
Private earnings
Fusion 360 design feedback
Dec 26, 2024
-
Present
Job in progress
Private earnings
Cosmetic tool product development
Dec 14, 2024
-
Present
Job in progress
Private earnings
Rorty R23 Slingshot Drift Buggy Onshape CAD
Dec 10, 2024
-
Present
Job in progress
Private earnings
Mechanical Design Project
Nov 25, 2024
-
Present
Job in progress
Private earnings
Modular Filtration System
Nov 11, 2024
-
Present
Job in progress
Private earnings
Product Design for Injection Molding
Oct 11, 2024
-
Present
Job in progress
Private earnings
Mechanical engineer
Sep 19, 2024
-
Present
Job in progress
Private earnings
DFM Updates for Metal + Plastic Project
Sep 15, 2024
-
Present
Job in progress
Private earnings
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Skills
Skills
- Design for Manufacturing
- SolidWorks
- Autodesk Fusion 360
- Manufacturing & Construction
- Surface Modeling
- Injection Mold Design
- Onshape
- Sheet Metal