Lean , Six Sigma, excel macro
Last active: 1 month ago
Develop excel based Macros to simplify reports/analysis from data bases.
Provide onsite consultations to clients to support continuous improvement efforts (Lean manufacturing, cost reduction, productivity improvement) identifying root causes, presenting solutions to leadership, and implementing to achieve corporate strategic targets. Promote culture change from leadership to worker level by challenging the status quo and showing the exciting results of Lean Six Sigma methodologies (SPC, DOE, FMEA, PROCESS MAPPING) have delivered to industry. Liaise with leadership teams to identify continuous improvement projects (business & manufacturing processes), Direct project teams in selection of projects in alignment with corporate plans. Train employees on Lean and Six Sigma (LSS) methodologies, mentor and lead high-impact cross-functional process re-engineering and product improvement project teams.
Finally certification of successful project teams to Green/Black belt level in following industries:
• Improved the Gross profit % through reduction in COGS utilizing TQM and Lean Six Sigma methodologies.
• Aerospace/Electronics Manufacturing. Optimized printed Circuit boards (PCB’s) for SMT and Wave soldering processes and reduced the defect rate.
• Mechanical manufacturing. Reduced the rework rate, scrap of mechanical assemblies and first pass yield. Trained employees on lean manufacturing in the plant.
• Food industry (Kraft Foods). Deliver training to GB candidates, mentor and support six sigma projects and certify for Green Belts. Improved the sanitation change over time, breakage, and Rejection, reduction of customer complaints and increased % yield of food products. Mentored and supported Six Sigma GB (CI) projects from start to certification.
• Manufacturing: Initiated Lean system from scratch by training employees on 5S, Value Stream mapping, time studies, Kan ban system, JIT, SMED and help the process owner to implement and sustain the lean concepts on manufacturing floor.