Competent and experienced Production Management Professional with professional exposure of around 6 years in steering multi-functional & multilevel domains with a highly reputed business establishment. Specialized skills in Design, Costing & Estimation, Production Planning, Resource Planning, Quality Management & Commercial Operations to achieve Plant’s production and profitability objectives.
Experience in Fabrication, Erection & Commissioning, Operation & Maintenance, Quality and Inspection of SS Storage and Blending Tanks, Pressure Vessels, Shell and Tube Heat Exchangers, Jacketed Tanks, Screw Conveyors, Piping. Knowledge on ASME Section VIII Division 1, ASME BPE, BS 5500, API 650. Ordering Out the High Lead Time Bought Items such as Raw Materials in SS, Geared Motors, and Pumps etc.
Proficiency in Designing of the equipments as per the Client’s RFQ. Sound understanding of the Industrial Standards, ISO Procedures and Quality Management Techniques. Proven track record of making significant contributions by deploying and setting systems, implementing best practices and bringing about considerable cost reductions, while ensuring efficiency and quality benchmarks of the projects.
Credentials of performing as overall in charge for the Manufacturing of the Three Pasteurizers at the Shop Floor which involved Fabrication of the Skid, Heat Exchangers, SS Piping, Steams Setup and Condensate Setup, Machining Items, Inspection and Quality, Water Trial, and Dispatching of the Whole Unit to their Respective Plants. Even Carried Out the Erection and the Commissioning at their respective Plants.
Developed ISO Standards for the Quality Department, when it was first introduced in the Company by preparing Documentation and setting up a foolproof system to achieve High Efficiency.
Project In charge for a Fully Automatic Ghee Manufacturing Plant, to be setup by Amul, India at Waterloo, US. My work mainly involved selecting the Pumps, Valves, Designing of the Equipments, Skid, Piping and Walk Ways, Fabrication, Installation and Commissioning.
UNICORN INDUSTRIES (P) LTD; since May’08
Design, Costing & Estimation Engineer; Sales and marketing since Feb’13
Instrumental in planning, scheduling wrt cost, resource deployment, time over-runs, quality compliance & manpower planning in line with the organization requirements; ensuring adherence to organization’s standards & procedures.
Involve in problem identification, selection of appropriate technical solutions, materials, test equipment, and procedures, for the manufacture and production of safe, economical, high-performance products and services.
Streamline new process concepts for production optimization, yield improvement & adopting new cost reduction techniques.
Design of the Equipments as per Client’s RFQ, performing Costing and Estimation and Submitting Offers.
Attend Technical and Commercial Negotiations with the Clients based on the Offer submitted.
Quality, Maintenance and Machine Shop Engineer; Aug’11-Jan’13
Application of quality processes in a graded approach to the specific product or service.
Participation in the development and review of project documentation.
Direction and support for procurement activities.
Application of testing and inspection activities to specific systems.
Assessment of systems to identify deficiencies and participate in resolution of issues found.
Strengthened the ISO Systems through streamlining and trace ability.
Production, Planning and Site Engineer; May’08-Jul’11
Spearheaded efforts across handling production planning & control thereby ensuring strict adherence to the time schedule, quality standards and total productivity maintenance whilst achieving per-set production target.
Planned & controlled all project activities connected with safe and efficient operations; implemented quality standards for meeting the set targets within time & cost parameters.
Supervised production related tasks including planning, procurement, assembly, control and troubleshooting for achieving the planned periodic schedules.
Ensured safety, regulatory and environmental compliance; coordinating with the government & statutory bodies for approvals, permissions and sections.
Involved in Analyzing and understanding all aspects governing operational activities and up to date knowledge of latest technological advancements, regulations/ guidelines and compliance in the industry.
Involved in production operations including finalization of technical specifications of plant equipment, staff selection, erection &commissioning of equipment, staff training, ISO, scheduling production & dispatch activities etc.
Prepared/reviewed method statements & work specific quality control plans. Prepared reports using MS Office.