Design Consultation with Asad A.
Design Consultation with Asad A.
I can provide Consultancy on:
• Process Design
• Simulating of complete Process Plant
• Design of Distillation Column, Absorber, Evaporator, and other Chemical Process
• Energy Balance, Mass Balance, Cost Estimation of Plant, Optimization
• Elastomers, Composites, Epoxy, Rubber Compounding, Foam
• Extrusion (Different plastic profile structure, Pipes, Films, Packaging Sheets)
• Injection molding
• Stretch blow molding, Extrusion blow molding (Plastic Bottles, Carbonated Beverages Containers)
• Compression Molding, Thermoforming
• Dyes, Pigments, Additives
• Masterbatch
• Adhesive materials consisting of the different base resin
• Material Characterization Techniques
• Product Characterization Techniques
• Biodegradable Materials Study
• Reverse Engineering
Get personalized advice on:
Product Design
material selection
reverse engineering
process optimization
formulation design
chemical analysis
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About Asad
Chemical & Polymer Engineer | Reverse Engineer | Materials Consultant
100%
Job Success
Lahore, Pakistan - 6:15 pm local time
↬ Proudly serving clients globally, I ranked among the top 1% of freelancers on Upwork.
↬ I am a Chemical Engineer specializing in Materials, Reverse Engineering, Product
Development, etc.
↬ Affiliated with the Washington Accord, ensuring top-tier professional standards.
↬ Boasting over five years of extensive experience in the field.
↬ Currently working in Research and Development (R&D) for Chemicals and Materials.
↬ Committed to exceeding expectations and achieving your project goals precisely and excellently.
As a multidisciplinary Chemical and Polymer Engineer, I bring deep expertise in Process Engineering, Material Selection, Formulation Development, Process Design & Optimization, Product Design & Optimization, Reverse Engineering, FEA, and Simulation Analysis. I provide tailored solutions across diverse sectors including Chemicals, Plastics, Rubbers, Coatings, Adhesives, Packaging, Consumer Products, and Chemical Process Industries.
My proficiency extends to the in-depth understanding of material behavior and utilizing diverse techniques and software tools to develop prototypes before the actual process is set into motion.
Software Expertise Includes:
Ansys Polyflow, Aspen Plus V11, Aspen Hysys, Moldex 3D, MINITAB, SOLID-WORKS, PowerShape, Auto CAD, MOLD FLOW, MATLAB, ORIGIN.
Materials Expertise:
↬ Elastomers & Rubber Compounding (SBR, NBR, FKM, Silicone, etc.)
↬ Composites (Nano, Bio, MMC, FMC, CMC)
↬ Epoxy Systems & High-Performance Resins
↬ Foam Materials (PU, EVA, Styrene, Rebonded Foam)
↬ Polymer & Plastic Processing Technologies
↬ Biodegradable and Eco-friendly Materials
Chemical Process Engineering:
↬ Design & Simulation of Process Plants
↬ Reactor Design & Scale-Up
↬ Distillation Columns, Absorbers, Evaporators
↬ Energy and Mass Balance Calculations
↬ Plant Cost Estimation and Economic Optimization
Process & Manufacturing Capabilities:
↬ Injection Molding (commodity to high-end engineering applications)
↬ Extrusion (profiles, pipes, films, packaging sheets)
↬ Stretch Blow Molding & Extrusion Blow Molding
↬ Compression Molding & Thermoforming
↬ PLA 3D Printing
↬ Sintering & Casting Processes
↬ Superabsorbent Materials (e.g., diapers, hygiene products)
↬ Plastic Pellet Manufacturing
↬ Non-Woven & Woven Fabric Applications
↬ Plastic Bags & Containers (PP, PE, Woven, Oxo-biodegradable)
Product & Material Development:
↬ Sustainable Products
↬ Adhesives & Sealants (custom base resins and specialty applications)
↬ Dyes, Pigments, and Additives
↬ Masterbatch Formulation and Processing
↬ Nano-Coatings, Ceramic & Powder Coatings
↬ Scented Plastic Product Development
↬ High-Strength & Engineering Grade Materials for Structural Use
↬ Reverse Engineering of Market Products
↬ Product Formulation & Troubleshooting
Analysis & Characterization:
↬ Material Property Testing & Characterization
↬ Product Simulation & Design
↬ Failure Analysis & Process Optimization
↬ Material Selection for Target Applications
↬ Complete Plant Simulation (including reactors, unit operations)
Whether you're developing a new product, optimizing a manufacturing process, or seeking innovative material solutions, I offer comprehensive support from concept to commercialization.
I assure my clients of receiving authentic, precisely organized, and well-formatted work. All my formulation, material development, and product design skills are backed by substantial industrial experience. With full accountability and confidence, I am a resourceful creator who can embark on projects with minimal input and deliver precision.
I prioritize fast project completion and firmly believe in providing complete solutions. Even after completing a project, I remain open to continued communication, welcoming your input and addressing any concerns.
Your confidentiality and privacy are of utmost importance to me.
Let's chat and discuss what you have in mind to realize.
Cheers!
What to expect
Schedule the consultation
Choose from the freelancer’s available days and times.
Get advice for your custom needs
Share details about your project and what you want to talk about. The freelancer will review and reach out if they have questions.
Join the Zoom meeting
1-on-1 meeting with the freelancer to discuss your needs and project.
Approve the work
The freelancer will finish up the documents you asked for and send them to you for approval:
Before the consultation
Here’s what Asad will need to know before you meet
- Please provide complete details about the project on which consultation is required. Please mention the outcome that you're accepting from the consultation. Thank you!
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RA
Ryan A.
Feb 13, 2025
BC
Ben C.
Jun 21, 2026
Material research for elastic component
SS
Seemie S.
Jun 11, 2026
Biodegradable Polymer Design Expert Needed
Great fast help. Project completed.
BB
Bobby B.
May 21, 2026
Entrie process of HVO manufacturing plant
Asad was clear ,calculated and on time. His work was cardinal to our project. We could not do it without him.
HZ
Hashim Z.
Feb 11, 2026
Natural Gas Pipeline System Simulation Expert Needed
Asad knows his onions. He was diligent in requirements gathering, stayed with the task to completion, suggested optimizations and completed hysis simulations and reports on time and with high satisfaction to our client needs.
SS
Sergii S.
Feb 11, 2026
Rubber Armrest Pad Prototype Development
Asad delivered an exceptionally well-structured and technically grounded analysis for our project. His work demonstrated a deep understanding of material behavior, mechanical constraints, and real-world manufacturability considerations.
What stood out most was his ability to translate complex engineering principles into practical, actionable design decisions. He approached the task methodically, justified every recommendation with clear reasoning, and anticipated potential production challenges early in the process.
Communication was fast, clear, and professional throughout. He was responsive, detail-oriented, and took full ownership of the assignment. The final results were not only technically sound but strategically valuable for moving the project forward.
I highly recommend Asad to anyone looking for a thoughtful and technically competent engineer who delivers reliable, high-quality work.
What stood out most was his ability to translate complex engineering principles into practical, actionable design decisions. He approached the task methodically, justified every recommendation with clear reasoning, and anticipated potential production challenges early in the process.
Communication was fast, clear, and professional throughout. He was responsive, detail-oriented, and took full ownership of the assignment. The final results were not only technically sound but strategically valuable for moving the project forward.
I highly recommend Asad to anyone looking for a thoughtful and technically competent engineer who delivers reliable, high-quality work.