Hire the Best OpenFOAM Specialists

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Gulnara K.

Istanbul, Turkey

$35/hr
5.0
1 jobs

For over 6 years, I have held various positions in the water and wastewater treatment sector. Beyond my core expertise in wastewater treatment process design and advanced treatment steps such as filtration and media treatment design, I have also developed my skills in mechanical engineering, particularly in pipe, valve, and instrument selection, to achieve a high level of professionalism. I also design PV solar energy systems, of which I have led two projects. One of the most important factors distinguishing me from many others in the market is my meticulous approach to my work and the verifiability of my engineering studies. Instead of basing my design and technical decisions solely on experience, I verify them against ATV-DVWK/DWA, EN, DIN, ISO, ASME, ISA, and AWWA standards, as required by the project, using relevant technical literature, manufacturer datasheets, and engineering manuals.

  • Wastewater Management
  • Water Treatment Engineering
  • Stormwater Management
  • Environmental Engineering
  • Process Engineering
  • Autodesk AutoCAD
  • Engineering Design
  • Technical Documentation
  • Microsoft Excel
  • Mechanical Engineering
  • CAD
  • Water Resources Engineering
  • Excel Macros
  • Manufacturing & Construction
  • Manufacturing Engineering
  • Structural Drawing
  • Chemical Engineering
  • Process Design
  • 2D Design
  • 2D Drawing
Ghalib H.

Renala Khurd, Pakistan

$50/hr
5.0
2 jobs

🔬 Advanced CAE | FEA | CFD | Mechanical Engineering | Multiphysics Simulation We don't just run simulations. We solve complex mechanical engineering problems and help businesses make confident, data-driven decisions through accurate engineering analysis, design validation, and product optimization. At MECH Engineering, we provide high-fidelity simulation, CAD design, and product development services using ANSYS Fluent, ANSYS Mechanical, COMSOL Multiphysics, Abaqus, SolidWorks, AutoCAD, and MATLAB. As Mechanical Engineers, CFD Engineers, and FEA Specialists, we focus on engineering accuracy, validation, and manufacturing-ready solutions. 🔹 Advanced Simulation Services • Computational Fluid Dynamics (CFD) Analysis • CFD Engineer and CFD Analyst Services • Finite Element Analysis (FEA) • FEA Specialist and FEA Analyst Services • Steady State and Transient CFD Analysis • Multiphase Flow Simulation • Heat Transfer and Thermal Analysis • Structural Analysis and Structural Design • Mechanical Analysis • Buckling Analysis • Fatigue Analysis • Vibration Analysis • Flexible Dynamics • Electromagnetic Analysis • MEMS and Multiphysics Simulation • HVAC Simulation • Material Strength and Failure Analysis • Aerodynamics and Hydrodynamics Simulation 🔹 Mechanical Design & CAD Services We provide complete Mechanical Design, Product Design, CAD Design, CAD Modeling, 3D Modeling, 2D Drafting, Product Development, Engineering Drawings, Reverse Engineering, Design Validation, Design Optimization, Structural Design, DFM (Design for Manufacturing), Manufacturing Ready Design, and Product Prototyping. Deliverables include STEP, DXF, STL, DWG, PDF, and manufacturing documentation suitable for CNC machining, sheet metal fabrication, additive manufacturing, and production. 🔹 Our Engineering Approach • Accurate physics and boundary conditions • High-quality meshing and convergence verification • Validation against published research or experimental data • Engineering calculations and technical reports • Practical design recommendations for performance and reliability 🔹 Software Expertise • ANSYS Fluent • ANSYS Mechanical • COMSOL Multiphysics • Abaqus • SolidWorks • AutoCAD • MATLAB Also available on request: OpenFOAM, Rocky DEM, and Fusion 360. 🔹 Industries We Support Automotive • Aerospace • Energy • Biomedical • HVAC • Manufacturing • Industrial Equipment • Consumer Products • Research and Development Whether you need a Mechanical Engineer, CFD Engineer, FEA Specialist, CAD Designer, Product Design Engineer, or Simulation Expert, we can help transform your concept into a validated, optimized, and manufacturing-ready product. 📩 Let's discuss your project and build reliable engineering solutions backed by simulation, analysis, and real-world design experience. MECH Engineering Simulate. Validate. Optimize. Manufacture

  • OpenFOAM
  • ANSYS
  • CFD Analysis
  • COMSOL Multiphysics
  • SolidWorks
  • CREO
  • Simulation Software
  • MATLAB
  • Abaqus
  • Thermodynamics
  • Aerospace
  • Drone
  • Design Analysis
  • Mechanical Design
  • Design Simulation
  • Reverse Engineering
  • CAD
  • Aerospace Engineering
Lasse F.

Stubbekøbing, Denmark

$65/hr
5.0
9 jobs

I act as a Digital-Physical Systems Architect(Engineer), bridging the high-resolution gap between computational simulation and 3-micron physical execution. My workflow is governed by a Zero-Error Philosophy: I do not provide "attempts"; I engineer solved outcomes. Strategic References Rolls-Royce Marine: Manufacturing Lead for 5-meter propulsion assemblies and thrusters. Optimized high-speed kinematics and manual G-code for heavy industrial maritime systems. • Maersk & Siemens: Tier 1 Liaison managing strategic governance, data traceability, and operational integration for global infrastructure. • Danish Government & PET: Handled sensitive infrastructure projects requiring absolute operational security and zero-error data frameworks. • Defense & MedTech: Specialized in thermal management for Defense HVAC and ISO 13485 compliant manufacturing for the Japanese medical market (3-micron tolerances). The Integrated Execution Loop For Tier 1 government, defense, and MedTech (ISO 13485, SMACNA) projects, failure is a result of fragmented data. I eliminate this friction by integrating the entire loop: • Virtual Validation (CFD & FEA): High-fidelity simulation of fluid-to-air heat transfer (STAR-CCM+, nanoFluidX) and structural integrity (Simcenter Nastran). I validate the physics before a single resource is committed. • Design for Manufacturing (DFM): Translating complex geometry into flawless CAD/CAM architecture (NX, SolidWorks or any preferred file format). I ensure that the 3D model, technical drawings, and G-code are a perfectly synchronized loop. • High-Precision Production: Expert-level mastery of 5-Axis Milling and Swiss-Type Turning (Citizen/Nakamura-Tome, Fanuc/robotics) for exotic materials like Titanium and PEEK. Strategic Governance & Value My background includes designing data traceability frameworks for PET, the Danish Government, and leading manufacturing for Rolls-Royce Marine (5-meter propulsion assemblies). I specialize in Operational Turnaround, using first-principles logic to solve engineering friction that traditional vendors miss. The Zero-Error Guarantee I do not accept payment for unstable or unverified solutions. I prioritize Fixed-Price, Solution-Based contracts because my value is measured by the elimination of technical risk. Note on Availability: To maintain 100% fidelity and precision tolerances, I accept only a limited number of high-stakes strategic partnerships per year.

  • 3D Printing
  • Prototyping
  • CFD Analysis
  • Structural Analysis
  • CAD & CAM Software
  • Quality Control
  • CNC Programming
  • Manufacturing Engineering
  • Lean Manufacturing
  • Good Manufacturing Practice
  • Flow Simulation
  • Particle Physics
  • Finite Element Analysis
  • Design for Manufacturing
  • Autodesk Fusion 360
  • Siemens NX
Widad E.

Sale, Morocco

$15/hr
5.0
14 jobs

Hi, I'm Widad Elyamani – an aerospace engineering graduate with deep experience in CFD, CAD, and structural analysis. I've used ANSYS and Abaqus to evaluate composite structures, always aiming for efficient, high-performance outcomes. MATLAB & Simulink help me handle data analysis, control logic, and simulation automation. Whether you need aerodynamic analysis, structural FEA, or detailed CAD modelling, I focus on delivering precise, high-quality results. Because engineering isn't just theory – it's solving real problems with practical, well-executed solutions. My background combines analytical rigour with hands-on design and simulation. I've run aerodynamic studies using XFLR5 / XFOIL, created production-ready models in SolidWorks and CATIA V5, and performed advanced simulations across multiple physics domains. Tools I work with : °ANSYS (CFD, thermal, multiphase, microfluidics, coupled loads) °Abaqus (FEA, composites) °SolidWorks (3D modelling, assemblies, surfaces) °CATIA V5 °MATLAB & Simulink °XFLR5 / XFOIL How I work: °Clarify requirements before starting °Keep a clean, organised engineering workflow °Stay precise, communicate regularly, meet deadlines From 3D mechanical design to CFD, FEA, or general technical support – my goal is the same: add real value with professional, reliable work. Let's talk about your project and what you need to achieve. Best, Widad E.

  • Mechanical Engineering
  • MATLAB
  • Composite Material
  • Aerodynamic Analysis
  • CFD Analysis
  • Finite Element Analysis
  • CATIA
  • SolidWorks
  • ANSYS
  • Differential Calculus
  • Structural Analysis
  • Creo Parametric
  • Python Script
  • CAE
  • Abaqus
ISLAM OSAMA MUSTAFA K.

Cairo, Egypt

$45/hr
5.0
3 jobs

Mechanical Engineer with experience in Process Engineering, Manufacturing Operations, Continuous Improvement, and Technical Engineering Support. Skilled in process optimization, troubleshooting, root cause analysis, Lean Six Sigma methodologies, and automated manufacturing systems. Proficient in ANSYS CFD, AutoCAD, Plant 3D, Revit, PLC systems, and Microsoft Office tools. Experienced in cross-functional collaboration to improve productivity, quality, and operational performance within industrial and manufacturing environments.

  • OpenFOAM
  • Mechanical Engineering
  • AutoCAD Plant 3D
  • SolidWorks
  • Process Engineering
  • Six Sigma
  • Process Improvement
  • Customer Experience
  • Customer Service
  • Data Analysis
  • Microsoft Excel
  • Microsoft Excel PowerPivot
  • Technical Project Management
  • Mathematics
  • Calculus
  • Tutoring
  • English Tutoring
  • Science Tutoring
  • Microsoft Power BI
Kenneth B.

Quezon City, Philippines

$13/hr
5.0
2 jobs

Licensed Mechanical Engineer with experience in mechanical design, tooling development, FEA, CFD, and product validation across aerospace, semiconductor, and manufacturing industries. I specialize in creating production-ready 3D CAD models, engineering simulations, technical drawings, and optimized mechanical solutions backed by real-world manufacturing experience. Services I Offer: • 3D CAD Modeling & Mechanical Design • Tooling and Fixture Design • Structural FEA & Engineering Validation • CFD & Thermal Analysis • Technical Drawings with GD&T • Design Optimization & DFM • Product Rendering & Visualization Software & Tools: ✅ SolidWorks ✅ PTC Creo ✅ ANSYS Mechanical & Fluent ✅ SolidWorks Simulation ✅ FloTHERM ✅ AutoCAD ✅ Onshape ✅ Simscale ✅ Blender & SketchUp Industry Experience: • Aerospace tooling and structural assemblies • Semiconductor thermal engineering • Manufacturing and production engineering • Glass manufacturing processes and tooling I focus on delivering accurate, manufacturable, and optimized engineering solutions with clear communication and reliable support throughout the project. Let’s work together to bring your ideas into functional and high-quality designs.

  • ANSYS
  • Computational Fluid Dynamics
  • Mechanical Engineering
  • Engineering Simulation
  • CFD Analysis
  • Finite Element Analysis
  • Structural Analysis
  • Adobe Premiere Pro
  • Adobe After Effects
  • Adobe Photoshop
  • Video Editing & Production
  • Video Editing
  • Photo Editing
  • Blender
  • Creo Parametric
  • SolidWorks
  • Mechanical Design

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Don't just take our word for it

What does an OpenFOAM specialist do?

An OpenFOAM specialist builds and validates computational fluid dynamics simulations using the open-source OpenFOAM toolbox. This role focuses on constructing precise case directories, generating complex meshes, and configuring solver inputs to model fluid flow and heat transfer accurately. The specialist manages the entire workflow from geometry preparation to parallel execution and result visualization.

  • Constructs the complete case directory structure by organizing system and constant input files required for simulation. This includes writing dictionary files that define numerical schemes, boundary conditions, and physical properties for the specific fluid problem. The specialist ensures all file paths and naming conventions match OpenFOAM requirements before running any utilities.
  • Generates high-quality computational meshes using pre-processing tools like blockMesh and snappyHexMesh. The specialist extracts surface features with surfaceFeatureExtract to create edge meshes that guide the snapping process. This step converts raw geometry into a volume mesh that resolves critical flow regions while maintaining cell quality for stable solver convergence.
  • Configures and executes parallel simulations by decomposing the mesh and field data across multiple processors. The specialist sets up decomposeParDict to define processor partitioning strategies that balance computational load. After decomposition, they run the solver in parallel mode and monitor residuals to verify numerical stability during the calculation process.
  • Processes and visualizes simulation results using paraFoam to inspect flow fields in ParaView. The specialist extracts quantitative data such as pressure drops, drag coefficients, or temperature distributions from the computed solution. They generate visual outputs like streamlines, contour plots, and vector fields to communicate findings to engineering teams.

How to hire an OpenFOAM specialist on Upwork

Step 1: Post a job

Define your computational fluid dynamics requirements clearly to attract qualified candidates. Use the Job Post Generator powered by Uma™, Upwork's Mindful AI to draft a precise description in seconds. Describe your simulation needs in a few sentences and Uma creates a tailored post for you. You can write a new post, update a saved draft, or reuse an existing post.

  • Specify the mesh generation tools required, such as blockMesh for structured grids or snappyHexMesh for complex geometries.
  • List the specific solvers and turbulence models the freelancer must configure within the case directory structure.
  • State whether the project requires parallel processing setup using decomposePar for large-scale simulations.

Step 2: Evaluate candidates

Review portfolios for evidence of complete CFD workflows from geometry preparation to result visualization. Uma can run instant video interviews and build shortlists with side-by-side comparisons to speed up this process.

  • Look for examples of feature extraction using surfaceFeatureExtract to prepare eMesh inputs for snappyHexMesh.
  • Check for post-processing samples created with paraFoam that demonstrate clear interpretation of flow fields.
  • Verify experience with organizing system and constant directories to ensure reproducible case setups.

Step 3: Interview your top choices

Discuss technical approaches to mesh quality and solver stability during your conversations. Schedule and conduct these interviews within Upwork Messages to receive an immediate transcript and summary after each one.

  • Ask how they handle boundary condition definitions for specific physical phenomena in your industry.
  • Request details on their method for validating mesh independence and numerical accuracy.
  • Inquire about their strategy for debugging convergence issues in steady-state versus transient runs.

Step 4: Agree on scope and begin work

Set clear milestones for case setup, mesh generation, and final result delivery. Use Upwork Messages and the contract workroom for communication and project management, plus identity verification, payment protection, hourly tracking, and project funds for security.

  • Define the deliverable as a fully configured OpenFOAM case directory ready for execution.
  • Require submission of processor decomposition files if the simulation runs in parallel.
  • Specify that final results must include paraFoam visualization files for immediate review.

Upwork is not affiliated with and does not sponsor or endorse any of the tools or services discussed in this article. These tools and services are provided only as potential options, and each reader and company should take the time needed to adequately analyze and determine the tools or services that would best fit their specific needs and situation.

The rates and information provided in this article are based on current data and industry sources available at the time of publication. Freelance rates can vary depending on factors such as experience, location, project scope, and market conditions. Readers are encouraged to conduct their own research to confirm current rates and trends, as this information may change over time.

How much does hiring an OpenFOAM specialist cost?

$500-$2,500 per project is a typical range for focused OpenFOAM specialist work. Final pricing depends on scope, technical complexity, required integrations, source-material quality, revision needs, and the freelancer's experience level.

Case setup and mesh generation

$500-$1,200/project

Entry-level to mid-level
  • Configured file structure with system and constant inputs
  • Geometry mesh generated via blockMesh utility
  • Extracted edge meshes for snappyHexMesh refinement

Advanced meshing and parallel configuration

$1,200-$2,500/project

Mid-level
  • Surface-snapped mesh produced by snappyHexMesh
  • Parallel run configuration using decomposeParDict
  • Decomposed mesh and field data for parallel execution

CFD simulation execution

$2,500-$4,500/project

Mid-level to senior-level
  • Completed CFD run with specified boundary models
  • Recorded residuals and solution stability metrics
  • Output data files from the completed simulation case

Post-processing and visualization

$4,500-$7,000/project

Senior-level
  • Visualizations generated via paraFoam for analysis
  • Processed quantitative results from simulation outputs
  • Summary of flow behavior and key performance indicators

Custom solver development and validation

$7,000-$12,000/project

Expert-level
  • Modified or new solver algorithms for specific physics
  • Benchmark tests comparing results against known data
  • Technical guide for case setup and solver usage

Frequently asked questions

Is hiring an OpenFOAM specialist worth it?

For most businesses, yes: hiring an OpenFOAM specialist is worthwhile. These experts handle the complex setup of computational fluid dynamics cases that general engineers often lack the time or specific tool knowledge to configure correctly. They build accurate meshes and validate simulation inputs to prevent costly errors in downstream analysis.

How do I evaluate OpenFOAM specialist candidates?

Review their experience with specific OpenFOAM utilities like snappyHexMesh for complex geometry meshing and decomposePar for parallel processing. Ask candidates to describe how they structured a recent case directory and validated boundary conditions before running a solver.

What deliverables should I expect from an OpenFOAM specialist?

You should receive a fully configured case directory with all necessary system and constant input files. The specialist also submits generated meshes, feature data for surface snapping, and post-processing visualizations created via paraFoam.

Which tools does an OpenFOAM specialist use for mesh generation?

Specialists use blockMesh to create base background geometry and snappyHexMesh to refine surfaces and snap to complex shapes. They also run surfaceFeatureExtract to generate edge and feature meshes required for high-quality grid creation.