Hire the Best IBM AS/400 Control Language Specialists
in the United States

I specialize in controls engineering and PLC programming with a dual degree in Cybersecurity and Information Systems. With hands-on experience in SCADA/HMI design and industrial networking protocols, I have developed a comprehensive SCADA system for oilfield tank monitoring, leveraging Modbus TCP and AI-assisted development. My skills in Python and multi-threaded architecture enable me to create efficient, robust solutions for industrial automation. I am focused on delivering reliable and secure systems while cultivating expertise in OT/ICS security. If you're seeking a technically adept professional who combines strong cybersecurity principles with practical SCADA experience, let's connect and discuss how I can help enhance your industrial systems.

Dedicated, self-motivated and resourceful professional with broad experience in data uploads, and FDA regulatory compliance reporting. Proven track record of delivering results on target, with efficient processing, increased productivity, data integrity, and complete user satisfaction. Experienced in management of full project life cycle, concept through implementation.

25+ progressively responsible years of experience in program development, systems analysis & design, database management, project leading and training. Strong knowledge and skills in problem analysis, structured programming design and techniques, debugging and testing procedures, and data/file manipulation. Demonstrates ability to work effectively in team setting and adapt to dynamic priorities based on business requirements.

As an accomplished Automation and Controls Engineer with over 15 years of experience, I specialize in delivering customized PLC programming and automation solutions that enhance manufacturing processes across various industries, including pharmaceuticals, food and beverage, water/wastewater, and steel. My expertise encompasses a wide range of automation technologies and methodologies, including but not limited to: PLC Programming: Proficient in leading platforms such as Allen Bradley, Siemens, Automation Direct, and Mitsubishi, among others. HMI Design: Skilled in developing intuitive Human-Machine Interfaces using Allen Bradley, Siemens, Automation Direct, Ignition, and Interact X (Parker Hannifin). Data Collection and Management: Experienced in utilizing IBA-AG, Ignition, and SQL for effective data acquisition and analysis. Servo Programming: Competent in programming and integrating servo systems to optimize performance and precision. ISA/IEC 61131-3 Standards: Adhering to industry standards for programming to ensure reliability and maintainability of automation systems. Rockwell Certified Systems Integrator: Recognized for my expertise in Rockwell Automation solutions, providing clients with trusted integration services. I am dedicated to leveraging my extensive knowledge and experience to drive efficiency and innovation in automation projects, ensuring that clients achieve their operational goals.

Value Proposition: "I help organizations optimize operations, solve critical problems, and enhance process efficiency using Six Sigma methodologies, AI-driven tools, and advanced data analytics." What I Do: -Quick-Response Problem Solving: Identify and resolve critical manufacturing and operational issues using Six Sigma tools. -Predictive FMEA Tool Development: Utilize machine learning to preemptively identify failure modes and recommend preventive measures. -Root Cause Analysis (RCA): Leverage statistical engineering tools to define true root causes and mitigate downtime. -AI-Powered Process Optimization: Apply AI and automation to streamline workflows, reduce defects, and boost production efficiency. Outcomes and Achievements: -Led downtime reduction at Whirlpool, achieving a 25% efficiency boost using RCA and AI. -Implemented process improvements such as the Drum Gap Felt Seal project, improving product quality and reducing unplanned downtime. -Developed predictive maintenance tools that saved significant costs through optimized reliability and spare parts management. Why Work With Me: With nearly 30 years of experience across engineering, Six Sigma, and advanced analytics, I combine hands-on expertise with cutting-edge technology to deliver measurable results. As an experienced engineering professional specializing in Operational Excellence, I bring nearly three decades of expertise in optimizing manufacturing processes, deploying automation, and leveraging data analytics to drive measurable improvements in quality, efficiency, and cost-effectiveness. My background spans advanced technologies, Six Sigma and Lean methodologies, and a range of engineering disciplines, allowing me to implement solutions that enhance operational performance across diverse industries. Key Areas of Expertise: Programming and Automation: Proficient in multiple programming languages, including Python, C++, JavaScript, NodeJS, TypeScript, and Solidity, with extensive experience applying these skills to develop AI-driven solutions. I have implemented predictive maintenance and real-time monitoring systems using machine learning, neural networks, and deep learning algorithms, significantly reducing unplanned downtime and enhancing reliability. Advanced Data Analytics: Skilled in advanced analytics tools such as Tableau and Power BI, I analyze performance metrics, identify trends, and provide actionable insights for process improvements. My expertise in Statistical Process Control (SPC) and Statistical Engineering allows me to use data strategically, optimizing both day-to-day operations and long-term planning. These skills support effective decision-making, particularly in environments where continuous improvement is paramount. Machine Learning & Artificial Intelligence: Certified in Machine Learning and AI applications, including neural networks, deep learning, and computer vision. I leverage these skills for tasks such as quality control, predictive maintenance, and operational risk analysis. My ability to implement AI solutions for Root Cause Analysis (RCA) and downtime reduction ensures that processes are not only efficient but also resilient to variability. Manufacturing Process Optimization: Expert in Lean Six Sigma, including Black Belt certification, with hands-on experience conducting root cause analyses, Failure Mode and Effects Analysis (FMEA), and Design of Experiments (DOE). I have successfully led numerous projects aimed at reducing defects, streamlining production workflows, and achieving World Class Manufacturing (WCM) standards. Notable projects include the Drum Gap Felt Seal Assembly improvement, where I implemented process controls that reduced quality issues, and unplanned downtime reduction at Marion Assembly, where I achieved significant operational gains. Industry 4.0 & Digital Transformation: I am passionate about Industry 4.0, applying digital transformation strategies to enhance manufacturing capabilities. From implementing robotic process automation (RPA) and IoT-connected systems to predictive data usage and real-time monitoring, my approach ensures that manufacturing processes are future-proof, scalable, and highly adaptable. My work in robotic applications, including humanoid robotics, has also allowed me to explore new frontiers in automation, particularly in creating systems that interact seamlessly with human operators.

15 years experience PLC programming in Siemens S5, S7, and Simadyn-D controllers, Siemens S120, G120, Micromaster and cycloconverter drives, Wonderware and Win-CC HMI's. 3 years experience with Rockwell Automation (Allen Bradley) Micro800, CompactLogix, and ControlLogix PLC's, PV800, PV+ HMI's. Also experience in ABB ACS drives, Toshiba TM10 drives, GE UC Controllers, and many more. Have experience in updating and upgrading existing processes, taking a project from concept to commissioning and operation. 12 years operating and maintaining nuclear plants on US Navy submarines, 8 years experience in the steelmaking industry, 1 year experience in the asphalt shingle industry.