I’m a Senior Mechanical Design Engineer with 35+ years of experience taking products from concept to fully manufacturable, production‑ready designs. I’ve logged over 40,000 hours in SolidWorks, and my background spans the entire path from working on the shop floor to high‑level product engineering. That combination is what allows me to deliver designs that move cleanly from CAD to tooling, machining, or production without rework.
My career began in the trades —I've built a few molds, programed and ran CNCs, operating EDMs and Bridgeports, and rapid‑prototyping equipment. That hands‑on foundation gave me a deep understanding of what it takes to design manufacturable part versus someone who can just draw up a part. After nearly three decades with one of the largest injection molders in the United States, I transitioned into full‑time independent contractor, bringing that real‑world manufacturing knowledge directly to clients.
Today, I specialize in DFM/DFA for injection molding, CNC machining, sheet metal fabrication, and additive manufacturing. I don’t just model parts — I engineer parts that can actually be made with the rules required for manufacturing, and that distinction saves clients time, money, and the frustration of redesigning a part after a manufacturer rejects a design you may have spent months working on.
My design process incorporates the full manufacturing rule set from the start:
- Correct draft angles based on resin shrink rate and texture
- Rib‑to‑wall ratios and structural optimization
- Parting line strategy, shutoff geometry, and slide/lifter feasibility
- Gate placement, weld line prediction, and flow path considerations
- Ejector pin layout and core/cavity accessibility
- Cutter radius, tool reach, and multi‑op machining considerations
- Bend reliefs, K‑factors, and flat‑pattern accuracy for sheet metal
- Warpage, sink, tolerance stack‑ups, and assembly sequencing
- Additive manufacturing orientation, support strategy, and anisotropy compensation
These aren’t theoretical details — they determine whether your part can be molded, machined, or stamped without defects. Many clients come to me after another getting burnt from another Upwork designer that delivered a visually correct model that was not manufacturable. My role is to eliminate that risk entirely.
Cross‑Discipline Integration
While I’m an expert in many areas, I’m not an expert in everything — and that’s exactly why I maintain relationships with vetted specialists. If your project requires FEA, moldflow simulation, GD&T, advanced rendering, animation, or other domain‑specific analysis, I coordinate with experts who focus exclusively on those disciplines. Their outputs are integrated back into the engineering workflow to ensure the final design reflects accurate structural behavior, tooling performance, and visual or functional requirements. This keeps the development process technically rigorous, efficient, and cohesive.
Industries & Impact
I’ve designed hundreds of products across medical, sporting goods, agriculture, military, consumer, automotive, and industrial markets. Some highlights include:
- A product design that helped a client secure a $22B contract with Microsoft and the U.S. government
- A security product line that won 1st place at CES two years in a row
- Multiple patents shared with engineering teams on complex assemblies
- Hundreds of molded enclosures integrating PCBs, seals, EMI shielding, and multi‑material components
How I Work
This is not a side hustle — this is what I do full‑time.
I communicate clearly (native English), stay highly responsive, and maintain a professional, engineering‑driven workflow. I use a legal seat of SolidWorks and can deliver STEP, IGES, Parasolid, STL, DXF, and full technical drawing packages as required.
I also run dedicated in‑house 3D printers for rapid prototyping, enabling same‑day design iterations and next‑day part shipment when needed.
If you don’t yet have a molder or machine shop selected, I can connect you with vetted suppliers my clients have successfully used.
Remote collaboration is seamless — 100% of my work is done remote. Most of my work comes thru referrals. I respond quickly, jump on Zoom whenever needed, and keep projects moving without bottlenecks.
My Objective
To deliver a design that is geometrically correct, mechanically sound, and fully manufacturable — with as few downstream surprises as possible.
If you’re looking for a senior‑level engineer who understands the full path from napkin sketch to CAD to tooling and can ensure your product is engineered correctly the first time, I’d be glad to discuss your project.
Rapid Prototyping
Prototyping
SolidWorks
3D Design
3D Modeling
Product Design
Injection Mold Design
Product Development
Mechanical Design
Injection Mold
Concept Development
Mechanical Engineering
Design for Manufacturing
Industrial Design
Plastic
Dhruvi V.
Bhavnagar, India
$20/hr
5.0
85 jobs
I am Mechanical Product Designer with expertise in 3D Modeling (SolidWorks & Fusion 360) and 3D Printing. With 6+ years of experience, I specialize in transforming ideas into innovative, functional designs through the power of CAD software, rapid prototyping and 3D printing.
🚀 My Core Expertise:
- 3D Printable Models / Ready to Print STL files
- 3D CAD Product Design (SolidWorks, Fusion 360, Blender, ZBrush)
- Industrial & Photorealistic Rendering (KeyShot, Fusion 360, Blender)
- Functional Prototyping & Rapid Iteration through 3D Printing
- Engineering & Technical Drawings (GA, P&ID, piping layouts, fabrication-ready drawings)
- Concept-to-Production Design Support
🖨️ My 3D Printing Expertise:
- FDM Printing: Durable prototypes & functional parts
- SLA/Resin Printing: High-precision, smooth-surface models
- Material selection guidance for strength, flexibility, or aesthetics
- In-house facility for fast prototyping & testing
⚙️ My Work Habits:
- Clear & daily communication
- Regular progress updates with visuals (renders / prototypes)
- Open to feedback & iteration for best results
- Quick response & reliable support
👨💻 Why Choose Me ???
- 6+ years in Mechanical Product Design & Prototyping
- 300+ products modeled, tested, and prototyped
- Experience working with startups, inventors & manufacturing companies
- Balance of creativity + engineering precision
- Fast learner & solution-focused approach
🛠️ Services Offered:
- 3D Product Design & CAD Modeling
- 3D Printing & Rapid Prototyping (FDM, SLA)
- Industrial & Marketing Renderings
- Technical / Manufacturing Drawings
- Design Optimization for Cost, Strength & Aesthetics
- Concept Development → Prototype → Final Product
I’m flexible with design solutions and always open to new ideas, with one big aim: to bring your vision into reality with precision and creativity. 📈
Let’s connect and start building your product today. 🚀
Thanks & Regards,
Dhruvi V.
3D Printing
Product Design
3D Modeling
3D Printer
Printable File
SolidWorks
3D Design
3D Model
Printable 3D Models
STL
CAD
Autodesk AutoCAD
Devvan S.
Springfield, Ohio
$45/hr
4.4
221 jobs
As a Manufacturing Engineer, my duties are to design not only the parts that customers need, but also, help optimize the part design, prototype the design, create detailed blueprints for manufacturing and even design the injection mold tools that will produce the parts in mass.
After the design is started, I collect all information to assist with the part designing process. I create the preliminary part design then, work with the customers to make any adjustments that may be needed.
Through this time I 3d print prototypes if needed to send to the client. We then have a final review to make sure the design is functioning and cost effective for manufacturing processes.
Once the design is approved, I can design the injection mold tool if needed. I can help to source manufacturing and offer consulting for any questions through the entire process.
For some customers I program the CNC mills and lathes in order to produce every component needed to make the parts or injection mold tools.
At my full time job I work doing all of the same things from above, We design parts, and injection molds, build the molds then run them all in house.
After the first run we verify all dimensions are within tolerance make any changes needed then start production.
I have designed many molds that are being used for 5-10 year+ contracts making automotive parts, aerospace, military and defense, government contracts, medical etc.
I have 15 years of experience in 3d modeling, concept design, part design, 3d printing and rapid prototyping, CNC programming and much more.
I'm proficient in Solidworks, AutoCAD, Camworks, Fusion 360, Inventor and many other programs used to design parts.
I'm taking online classes for Manufacturing Engineering at Sinclair Community College in my spare time.
I have the following certifications for SolidWorks and Camworks:
Associate- Mechanical Design (CSWA)
Associate- Additive Manufacturing (CSWA-AM)
Professional- Mechanical Design (CSWP)
Professional- Advanced Mold Making (CSWP-AMM)
Professional- Advanced Surfacing (CSWP-AS)
Professional- Advanced Drawing Tools (CSWP-DT)
14 Camworks certifications
112 SolidWorks certifications (continuing education from 2010-present)
If I can help assist in any CAD designs, product designs, CNC programming,3d printing/ prototyping, product rendering, manufacturing, sourcing, reverse engineering, injection mold design, 3d printing or anything else please reach out as I'd love to see if I can help.
KEYWORD TAGS:
3D Printing Expert, CAD Design, SolidWorks Specialist, Injection Mold Design, Manufacturing Engineering, Product Design Solutions, Rapid Prototyping, Industrial Design, Engineering Consultant, Prototyping Services, 3D Modeling, CAD Modeling, Additive Manufacturing, Mechanical Design, Reverse Engineering, Product Development, Design Engineering, Design for Manufacturability, CNC Machining, Product Prototyping, Mechanical Engineering, CAD Drafting, Design for Injection Molding, Product Visualization, 3D Design Services, Tooling Design, Digital Prototyping, CAD Conversion, Custom Prototyping, Design Optimization, 3D Rendering, Finite Element Analysis, Mechanical CAD, Prototype Development, 3D Printing Services, CAD Conversion Services, Design Validation, Rapid Prototype, CNC Programming, Design for Assembly, Engineering Design Services, Product Engineering, Mold Design Services, 3D Printed Prototypes, CAD Modeling Services, 3D Modeling Services, CAD Drafting Services, Product Design Consultant, 3D Printing Consultant, CAD Consultant, Engineering Consultancy, Injection Molding Design, Manufacturing Consultant, Rapid Prototyping Services, 3D Printed Products, CAD Design Services, Design for Manufacturing, Design Engineering Services, Product Design Agency, Mechanical Design Services, CAD Rendering, Industrial Design Services, 3D Modeling Agency, Design Consultancy, Product Development Services, CAD CAM Services, Mold Design Consultant, CAD Conversion Consultant, Product Design Studio, Mechanical Engineering Services, 3D Printing Studio, CAD Modeling Consultant, Rapid Prototyping Consultant, Product Design Firm, Mechanical CAD Services, Prototype Development Services, Design for Injection Molding Consultant, Product Design Company, 3D Printing Company, CAD Design Company, Manufacturing Engineering Consultant, Injection Mold Design Consultant, Design for Assembly Consultant, CNC Machining Services, Design Optimization Consultant, 3D Rendering Services, Consultant, CAD Conversion Company, Engineering Design Consultant, Product Engineering Consultant
Prototyping
CAD
3D Design
SolidWorks
3D Modeling
Injection Mold Design
Mechanical Design
3D Printing
Product Design
CNC Programming
Design for Manufacturing
Reverse Engineering
Manufacturing Engineering
Concept Design
Engineering Design
Zeeshan T.
Rawalpindi, Pakistan
$30/hr
5.0
102 jobs
Have a product idea but don't know how to turn it into a working prototype or manufacturable product?
I help startups, founders, and companies turn ideas into functional, production-ready products using structured product design, SolidWorks CAD engineering, prototyping, and manufacturing support.
I'm Zeeshan, a Mechanical Engineer and Product Designer with 7+ years of experience developing consumer products, hardware devices, and mechanical products from concept to prototype to manufacturing.
At 3D CUBE Design Studio, we focus on designing products that are not only visually appealing but also engineered for functionality, manufacturability, and real-world performance.
Whether you're building a consumer product, wearable device, IoT hardware, or mechanical component, I help ensure the design works mechanically, electronically, and for production.
-----------------------------------------------------------------------------------------------------------------
My Typical Product Development Process
✅ Understanding your product idea and requirements
✅ Researching and planning the best design approach
✅ Creating concept sketches to explore design directions
✅ Developing the 3D CAD model in SolidWorks
✅ Electronics integration & PCB design (if the product includes electronics)
✅ In-house 3D printing to build working prototypes
✅ Testing the prototype, checking fit and making improvements
✅ Preparing final manufacturing-ready files and documentation
✅ Assisting with manufacturing coordination with factories if needed
-----------------------------------------------------------------------------------------------------------------
🔧 What I Specialize In
◆ Product Design & Development
End-to-end product development from idea to production-ready design, including concept development, engineering, and manufacturing preparation.
◆ 3D CAD Modeling (SolidWorks)
Precision CAD models optimized for injection molding, CNC machining, and 3D printing, including assemblies and manufacturing drawings.
◆ Electronics Integration & PCB Enclosure Design
ECAD-MCAD integration, PCB layout coordination, enclosure design around electronics, and hardware packaging for functional devices and MVPs.
◆ Prototyping & Product Testing
Rapid prototyping using in-house 3D printing to validate fit, functionality, and design performance before manufacturing.
◆ Design for Manufacturing (DFM)
Engineering designs to ensure cost-efficient, scalable production with minimal manufacturing risks.
◆ Product Rendering & Visualization
Photorealistic KeyShot renderings, product visuals, and animations for presentations, crowdfunding, and marketing.
-----------------------------------------------------------------------------------------------------------------
💡 Why Clients Work With Me
✅ Complete concept-to-manufacturing product development
✅ Strong experience in consumer hardware, IoT, wearables, and mechanical products
✅ Clear communication with video updates and CAD walkthroughs
✅ Designs optimized for real manufacturing, not just visuals
✅ Support through concept → prototype → production
-----------------------------------------------------------------------------------------------------------------
This is a good fit if:
✅ You have a product idea and want to develop a prototype
✅ You need CAD for manufacturing
✅ You want guidance from concept to production
Not the best fit if:
❌ You only need quick renders with no engineering
❌ You are looking for the lowest price
-----------------------------------------------------------------------------------------------------------------
Every product I design is built with intent - engineered to function, optimized for manufacturing, and refined for real-world use.
If you're ready to turn your idea into a real product, send me a message or book a consultation and let's plan the next steps together.
Rapid Prototyping
Product Design
Industrial Design
SolidWorks
CAD
3D Modeling
Design for Manufacturing
3D Printing
Prototype Design
Product Development
Concept Design
Injection Mold Design
2D Product Drawing
Sheet Metal
Consumer Electronics
Mechanical Design
3D Design
3D Model
CAD Drafting
Industrial & Product Design Consultation
Sharay H.
Islamabad, Pakistan
$10/hr
5.0
55 jobs
I’m Sharay, a Product Designer with over 7+ years of experience specializing in 3D modeling, 3D printing, STL conversion, and consumer product development. I help startups, inventors, and companies bring their ideas to life, from rough sketches or concepts to production-ready 3D models and technical drawings.
My work focuses on creating designs that are not only functional and manufacturable but also optimized for 3D printing, prototyping, and mass production. Whether you're building a mechanical device, a product enclosure, or a printable assembly, I ensure it’s modeled with precision, clarity, and manufacturing intent.
Over the years, I’ve designed a wide range of products, including electronics housings, mechanical enclosures, custom tools, wearables, and 3D printable replicas. I also provide services for reverse engineering and mesh-to-CAD conversion, particularly when clients only have STL files or 3D scans and need accurate CAD models from them.
Services I Offer:
3D CAD modeling using SolidWorks, CATIA, and Geomagic Design X
STL repair, editing, and conversion to solid CAD models
Product design for 3D printing, CNC, or injection molding
Reverse engineering from scans or reference models
Assembly modeling, exploded views, and 2D technical drawings
File delivery in STL, STEP, IGES, SLDPRT, DWG, DXF, PDF, and more
I understand that many clients come with just an idea, a rough sketch, or a need to upgrade an existing design. I work closely to develop concepts that are production-ready and aligned with your end-use goals. I can also help with design iterations, mechanical fitment, and preparing technical documentation for prototyping or manufacturing.
Clients appreciate my clear communication, fast turnaround, and ability to translate vision into professional engineering output. Whether you need just a clean STL file or an entire product designed from scratch, I’m ready to help.
Let’s talk about your next project. I usually reply within a few hours.
Prototyping
3D Modeling
3D Printing
STL
Product Design
CAD
SolidWorks
CATIA
Reverse Engineering
Design for Manufacturing
Mechanical Design
Sheet Metal
Consumer Electronics
Surface Modeling
Autodesk AutoCAD
Precious A.
Ondo, Nigeria
$35/hr
4.0
13 jobs
3D Industrial Designer & Product Designer & PCB Designer | Fusion 360 . SolidWorks . Rhino . Keyshot | Electronics Enclosure Design | Medical Device Designer | Wearable Device Designer | Mechanical Engineering and Mechanical Engineer | DFMA | Photorealistic Rendering | Startup Product Designer and Industrial Design | Concept
I am a Senior Industrial Designer with 5+ years of experience developing consumer products from early concept through mass production. I help startups, entrepreneurs, and established brands turn ideas into manufacturable, market-ready products by combining industrial design, engineering awareness, and real-world manufacturing knowledge.
My focus is not just creating attractive concepts, it is developing products that can actually be produced, scaled, and sold. Over the past decade, I have worked on a wide range of consumer products including consumer electronics, home & kitchen products, oral care, medical devices, lifestyle accessories, and kids’ products.
My work has supported products sold through major retailers and global brands including Amazon, Target, Walmart, Newell Brands, Perrigo, Gibson Homewares, Microsoft, Nokia, and Disney. I specialize in guiding products through the entire development pipeline, from initial concept and design language to production-ready CAD and factory collaboration.
My process focuses on three key outcomes:
• User-centered design that stands out in the market
• Engineering-aware development that reduces costly redesigns
• Manufacturing-ready CAD optimized for tooling and production I regularly collaborate with engineering teams, sourcing specialists, and manufacturers to ensure a smooth transition from design to manufacturing.
WHAT I DELIVER:
🏷 3D CAD Modeling & Mechanical Engineering — Precision parametric modeling in SolidWorks, Fusion 360, and Rhino 3D. Complex mechanical assemblies, PCB enclosures, electronics enclosure design, ergonomic handles, furniture components — clean, manufacturing-ready CAD your factories can actually use, complete with technical drawings and a full Bill of Materials (BOM).
🏷 Photorealistic Rendering & Product Visualization — KeyShot and Blender renders that sell your product before it's even built. Campaign-ready product visualization for crowdfunding, e-commerce, patent filings, and investor presentations.
🏷 Design for Manufacturing DFM & DFMA — Injection mold design, CNC machining, sheet metal fabrication, die casting, vacuum forming. I think about wall thickness, draft angles, parting lines, and tooling costs from the very first sketch, not as an afterthought. Every file I deliver is manufacturing-ready.
🏷 Industrial Design & Concept Development — Ideation, sketching, CMF strategy (Color, Materials & Finishes), and product architecture. Every concept is grounded in manufacturing feasibility, not just aesthetics. Specialties include consumer electronics design, wearable device design, and medical device design.
🏷 Rapid Prototyping & 3D Printing Prep — Print-ready STL files, prototype planning, and factory-ready file preparation. I guide product development from early concept through prototype to product launch, with the technical drawings and BOM your team needs to move fast.
🏷 Mechanical Engineering & Structural Design — From load-bearing assemblies to precision-fit enclosures, I apply core mechanical engineering principles to every product I touch. Tolerancing, material selection, fastener strategy, and structural integrity are baked into the design process, not bolted on at the end.
🏷 Packaging Design — Retail-ready structural dielines and shelf-impact strategy for consumer goods and hardware startups.
→ Consumer Electronics: Smart home devices, audio products, wearable device design, IoT, PCB enclosures, electronics enclosure design
→ Furniture & Home Goods: Seating, storage, lighting, modular systems
→ Medical & Health Devices: Handheld diagnostics, health tools, medical device design, 3D medical animation
→ Hardware Startups: MVP rapid prototyping, pitch-ready renders, manufacturing-ready CAD, and mechanical engineering support for product launch
🛠 TOOLS & SOFTWARE THAT I USE:
1. CAD & 3D Modeling: SolidWorks · Fusion 360 · Rhinoceros 3D
2. Rendering & Product Visualization: KeyShot · Blender · Adobe Dimension
3. Sketching: Procreate · Sketchbook Pro
4. Production: Adobe Illustrator · Adobe Photoshop
Files delivered in STEP, STL, DXF, OBJ, or any format your team needs.
Medical Animation | Biotech Animation | Healthcare Animation | Science Animation
• 3D surgical animations demonstrating surgery, anatomy, and device functioning
• Biotech and pharma animations demonstrating drug action and MOA
• Biomedical and science visuals for education, R&D, and presentations
• Medical device 3D animation and rendering for marketing and investor presentations
Send me a message describing your product, even a rough idea or napkin sketch is enough. I'll respond within 24 hours with a clear plan
Rapid Prototyping
3D Design
Industrial Design
Design for Manufacturing
3D Product Rendering
Product Design
Industrial & Product Design Consultation
Photorealistic Rendering
SolidWorks
CAD
3D Modeling
3D Product Animation
Injection Mold Design
Design Concept
Sketching
Mechanical Design
Mechanical Engineering
3D Animation
3D Printing
Product Development
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