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A Mechanical Design Engineer whose 70+ products shipped to manufacturing. Zero surprise redesigns. I take hardware concepts from rough brief to factory-ready product — SolidWorks CAD, DFM optimization, GD&T drawings, and full production handoff. Enclosures, mechanisms, sheet metal, injection molding. No redesign loops. I specialize in precision enclosure design for high-density PCBs and custom sensors — IP54 to IP67 rated, thermally managed, and optimized for injection molding or CNC machining. SolidWorks Simulation covers structural integrity and load analysis before prototyping begins. I have shipped physical hardware across medical devices, IoT wearables, EV charging infrastructure, and industrial robotics for both startups and established manufacturers. ◉ What I design & engineer: • Industrial Design & Custom Enclosures: Aesthetic, ergonomic housing for high-density PCBs and sensor arrays. IP54 to IP67 rated, thermally managed, and optimized for high-volume injection molding or CNC machining. • Complex Mechanism Development: Linkages, custom actuators, moving assemblies, and structural chassis. • SolidWorks CAD Modeling: Advanced 3D modeling for injection molding, sheet metal fabrication, and precision tolerance stack-ups. • DFM/DFA Optimization: Wall thickness analysis, parting line strategy, and assembly error elimination to minimize redesign costs. • SolidWorks Simulation: Structural integrity, load analysis, and weight reduction. • Full Production Packages: 2D technical drawings, GD&T callouts, BOM, and vendor-ready handoff documentation. ◉ How I work: Every project follows a structured engineering path: requirements definition → concept & industrial design → detailed 3D CAD modeling → prototyping → design for manufacturing optimization → production handoff. Clients receive a complete factory-ready package, not just basic CAD files. ◉ Recent hardware shipped: • Wearable medical device: Portable blood pressure monitor with an IP-rated enclosure and precision internal packaging. • Commercial coffee vending unit: Sheet metal structure, dispensing mechanism, and full production documentation. • EV charging enclosure: High-power outdoor housing with thermal management and environmental sealing. If your product needs to survive manufacturing without a redesign loop, click the invite button or book a consultation directly above.

Engineering designs that appear perfect on-screen but fail during assembly lead to wasted capital and project delays. I bridge this gap by delivering precision-engineered 3D CAD models, validated FEA simulations, and fabrication-ready shop drawings. My work ensures that complex systems meet ISO, ANSI, and international standards, moving flawlessly from the drafting stage to the manufacturing floor. From large-scale industrial plants to precision medical instrumentation, I provide the technical depth required to ensure structural integrity and functional excellence across diverse industries. ✅ ENGINEERING STRENGTHS & CREDENTIALS: • 8+ Years of Hands-on DFM Expertise: Deep mastery in Design for Manufacturing, ensuring every part is optimized for CNC machining, laser cutting, and cost-effective production. • Certified SolidWorks Professional (CSWP): Advanced expertise in complex part modeling and large-scale assembly management. • Top-Rated Excellence: Verified professional with a 100% Job Success Score and $9k+ in earnings. • BSc Mechanical Engineering Technology: Solid academic foundation in mechanical logic, structural analysis, and material science. • Global Standards: Extensive experience delivering high-quality engineering sets for AU, UK, US, and EU markets (familiar with Australian structural design references). 🛠️ SPECIALIZED TECHNICAL DELIVERABLES: 🔩 SHEET METAL & MANUFACTURING (SOLIDWORKS SPECIALIST) • Accurate Flat Patterns: Developed using real-world bend data, K-Factors, and bend deductions. • CNC-Ready Documentation: Professional DXF/DWG files for Laser, Waterjet, Plasma, and Punching. • Industrial Components: Specialized detailing for enclosures, covers, panels, and housings. • Production-Ready Features: Expert use of tabs, slots, reliefs, and press-brake aware bend sequencing. 🏗️ STRUCTURAL & ARCHITECTURAL STEEL (WELDMENTS) • Heavy Fabrication: Detailed shop drawings for industrial frames, brackets, skids, and support systems. • Access Metalwork: Stairs, balustrades, handrails, walkways, and mezzanine platforms. • Architectural Elements: Cladding, louvers, façades, and aluminum panel systems (GRC/GRP). • Modular Engineering: Prefabricated wall and roof assemblies with full sub-assembly documentation. ⚙️ COMPLEX MACHINERY & PLANT DESIGN • Industrial Systems: Full-scale modeling for Industrial Plants, Furnaces, and Heat-Treatment systems. • Automation & CNC: Engineering for CNC Machines, Laser Cutters, and specialized CNC Routers. • Specialized Industries: Precision Medical Machinery and Food & Beverage Processing Systems. • Agricultural Equipment: Post-harvest systems, bulk handling machinery, and storage tanks. 🔨 JOINERY & INTERIOR FIT-OUT (SWOOD | AUTOCAD) • Manufacturing-Ready Joinery: Parametric cabinetry and furniture drawings. • CNC Optimization: Router DXFs, optimized cut lists, and nesting layouts via SWOOD workflows. • Visual Instructions: Exploded views and installation drawings for retail and bespoke fit-outs. 🔬 SIMULATION & TECHNICAL SUPPORT • FEA (Finite Element Analysis): Load, stress, and fatigue simulations to validate structural integrity. • Production Files: Automated BOM extraction, assembly cut lists, and technical metadata. • Technical Visualization: High-end renders via KeyShot and 3D mechanical animations. ⚡ SOLIDWORKS AUTOMATION & WORKFLOW ACCELERATION I eliminate repetitive non-design tasks by deploying custom macros and rule-based workflows inside SolidWorks. • Batch Operations: Instant generation of thousands of DXF, STEP, and PDF sets. • Data Integrity: Automated batch renaming and custom property updates across large assemblies. • Efficiency: Global drawing updates (Title blocks/formats) and standardized output folders for procurement. 🧰 SOFTWARE TOOLKIT: SolidWorks (Sheet Metal, Weldments, CAM, NestingWorks) | SWOOD | AutoCAD | CATIA | Geomagic Design X | KeyShot 💬 LET’S ENGINEER YOUR VISION Inaccurate documentation is an expensive risk. If you need a partner who prioritizes precision, clarity, and real-world manufacturability—I am at your service. Message me today to review your project requirements. Let's build it right the first time. 🔎 CLIENT SEARCH TERMS SolidWorks Fabrication | CAD | Sheet Metal Flat Pattern | Structural Steel Detailing | CNC Cutting Files | Shop Drawings | Weldment Design | DFM | 2D to 3D Conversion | Plant Design | Furnace Engineering.

I am a Controls & Electrical Engineer with 8+ years of hands-on experience in large-scale power plants and industrial automation systems. Recent Highlight (International Work): Delivered a complete Rockwell (Studio 5000) PLC solution for a Canadian client with 5-star feedback, including PowerFlex drive integration and system testing. 🔹 Power & Industrial Experience: * 1320 MW Power China Gansu Energy – Commissioning Support * SEPCO III (660 MW) – Commissioning & Troubleshooting (2 Years) * KEPCO KPS (660 MW, Korea) – Electrical O&M Lead Engineer (2 Years) * Currently: Lead Electrical Engineer at Harbin Electric International (HEI – 660 MW) 🔹 Automation Expertise: * PLC Programming: Siemens (TIA Portal), Allen-Bradley (Studio 5000) * HMI Development: WinCC, FactoryTalk View * SCADA Systems & Industrial Communication * Electrical Control Panel Design (AutoCAD Electrical / EPLAN) 🔹 What I Deliver: * PLC logic development, troubleshooting & optimization * HMI design and system integration * Complete electrical panel design (schematics, layout, BOM) * Commissioning support and remote debugging 🔹 Additional International Projects: * Australia – Electrical Load Calculations & SLD Design * Saudi Arabia – Electrical System Design & SLD * UAE – Technical Documentation & System Manuals I focus on delivering reliable, industry-standard automation solutions with minimal supervision. Available for long-term and project-based work.

If you have innovative product ideas, I am ready to bring them to life. LET'S DESIGN AND BUILD A PROTOTYPE !!!! I am a Mechanical Design Engineer with expertise in Industrial Product Design and development, 3D CAD/CAM designs, product and prototype manufacturing, rapid prototyping, 3D printing and CNC manufacturing. I have more than 7 years of experience in the design and manufacturing industry. My areas of expertise includes: 1. 2D/3D CAD Modelling in Fusion360, Autodesk Inventor, Solid works, AutoCAD and Creo Parametric 2. STL files for 3D printing, developing physical cheap prototypes locally using 3D printers and CNC machines 3. Prototype development from concept, design and CAD modelling to physical manufacturing 4. Generating CAM programs through MasterCAM, Siemens NX and Creo Manufacturing Module 5. Product and Prototype development with complete manufacturing documentation ( 2D/3D Engineering drawings, Assembly drawings, process charts, product animation, generating CNC/laser-cutting toolpaths, recommended type of manufacturing process and tool selection etc.) 6. Development of Product process charts and production documentation for entrepreneurs to help them produce physical prototypes through CNC machining, 3D printing, fabrication and casting etc. 7. Converting hand-drawn concepts to engineering drawings in AutoCAD based on real world dimensions for manufacturing or prototype development. 8. Design for Manufacturing (DFM) 9. Rapid Prototyping and Reverse Engineering 10. Realistic Keyshot Renderings

Hey, I’m Haider, an industrial designer and mechanical design engineer with over 5 years of hands-on experience bridging the gap between stunning product aesthetics and flawless factory-floor manufacturability. Aesthetics without engineering is just a render, but engineering without aesthetics doesn’t sell. Pure designers often create unmanufacturable concepts, while pure engineers often build blocky, uninspired products. I bridge this gap. By balancing high-end industrial design with strict DFM rules from day one, I sculpt sleek, premium product identities that look stunning to investors and run flawlessly on production lines. 🎯 The Problem I Solve For You Clients usually bring me a rough sketch, an idea, or a functional prototype that looks unpolished. They need two things to move forward: 1. Market-Ready Appeal: A stunning, minimalist, and ergonomic exterior that out-designs the competition. 2. Factory-Ready Blueprints: Precision engineering files that an overseas or local manufacturer can quote instantly without endless technical back-and-forth. By identifying and correcting design flaws early, I protect you from the classic $15,000 tooling mistake on revision two. 🛠️ Strategic Expertise & Services The following core services are executed in parallel to preserve aesthetic integrity while ensuring structural survival: 🔹 Industrial Design & Premium Aesthetics - Form Development & Styling: Crafting sleek, modern, and ergonomic product architectures with premium visual appeal. - Advanced Surface Modeling: Expert manipulation of complex, organic geometries and seamless curvature continuity in SolidWorks. - CMF & Visualization: Defining Color, Material, and Finish (CMF) coupled with high-end KeyShot renders for investor pitch decks and marketing campaigns. 🔹 Design for Manufacturing (DFM) & Tooling Logic - Injection Molding & Tooling Optimization: Designing precise wall thicknesses, draft angles, ribbing structures, and hidden parting lines. - Advanced Structural Architecture: Integrating high-end cosmetic features with global tooling standards (HASCO, DME, MISUMI). - FEA Validation: Simulating stress, deformation, and thermal factors to prove structural integrity before cutting steel. 🔹 Manufacturing Documentation & Handoff - GD&T Blueprints: High-fidelity 2D engineering drawings per ASME Y14.5 standards for flawless factory execution. - Production Asset Packs: Comprehensive Bill of Materials (BOM), hardware specifications, and flat patterns for sheet metal. ⚡ The Execution Process: How We Work - Phase 1: Aesthetic & Constraint Alignment: We map out your target market, visual styling preferences, and production budget constraints to ensure the look and the business logic align perfectly. - Phase 2: Sculpting & DFM Loops: I develop the high-fidelity CAD, continuously balancing stunning exterior surfaces with internal mechanical constraints, latch mechanisms, and wall thicknesses. - Phase 3: Physical Check & Final Handoff: We freeze the design after a prototyping check. I release a pristine, production-ready file pack (STEP, IGES, PDF, DXF, BOM) your factory can use instantly. 📁 High-Fidelity Deliverables You Receive - Native CAD Files: Parametric SolidWorks, Fusion 360, or Siemens NX formats. - Manufacturing Assets: Clean STEP, IGES, Parasolid, and DXF flat patterns. - Technical Blueprints: Comprehensive 2D PDFs with full GD&T and tolerances. - Marketing Assets: Ultra-realistic KeyShot renders and assembly views. 🌐 Target Industries Served - Consumer Electronics & Wearables (Sleek, compact, high-finish enclosures) - Smart Home Devices & Appliances (Premium tactile appeal and minimalist form) - Medical Device Housings (Ergonomic, pristine, impact-resistant design) - Industrial & IoT Enclosures (Rugged structural design that maintains a modern aesthetic) 🤝 The Client Commitment - IP Protection: Strict adherence to NDAs. Your proprietary concepts remain secure. - Production Mindset: Zero "theoretical" designs. If I design it, it can be manufactured. - Transparent Execution: Clear milestones, fixed-fee structure options, and zero communication gaps. Let’s turn your product vision into something beautiful, scalable, and highly profitable. 📩 Click "Invite to Job" or send a message with your project details today. Whether you have a napkin sketch or a half-finished CAD

Your production line stops. Your prototype fails FEA. Every hour of downtime costs you thousands. I'm a Mechatronics Engineer who designs the machine in SolidWorks AND programs the Siemens PLC that runs it. 𝟴+ 𝘆𝗲𝗮𝗿𝘀. 𝗢𝗻𝗲 𝘀𝗸𝗶𝗹𝗹𝘀𝗲𝘁. Mechanical designer, PLC programmer, electrical engineer — usually three people. I am all three. ➤ 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗮𝗹 𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 (𝗣𝗟𝗖 / 𝗦𝗖𝗔𝗗𝗔 / 𝗛𝗠𝗜) ✔ PLC programming — Siemens TIA Portal (S7-1200/1500), Step 7, Siemens Fail-Safe PLC; Schneider EcoStruxure, SoMachine ✔ SCADA & HMI — WinCC Flexible/Unified, Vijeo Designer; recipes, alarms, PID tuning ✔ Functional safety — IEC 61511, IEC 61131-3, SIL/SIF, ESD, hardwired interlocks, Pilz/Omron ✔ Drives & motion — VFD, servo (SINAMICS, Altivar, Nidec Digitax HD M750), STO ✔ Protocols — PROFINET, PROFIBUS, Modbus TCP/RTU, EtherNet/IP, OPC UA, MQTT ✔ Electrical design — ProfiCAD, AutoCAD Electrical, EPLAN, SolidWorks Electrical; LAPP EPIC, Phoenix Contact, Weidmüller; BOM, cable schedule, FAT ✔ Commissioning, RCA, PLC migration, logic retrofit, schematic walk-down, fault tree ✔ Manufacturing improvement — SMED, OEE, WCM/PM-pillar ✔ IIoT, Industry 4.0, Digital Twin — sensors, data acquisition, predictive maintenance ➤ 𝗠𝗲𝗰𝗵𝗮𝗻𝗶𝗰𝗮𝗹 𝗗𝗲𝘀𝗶𝗴𝗻 & 𝗦𝗶𝗺𝘂𝗹𝗮𝘁𝗶𝗼𝗻 (𝗖𝗔𝗗 / 𝗙𝗘𝗔 / 𝗖𝗙𝗗) ✔ 3D CAD — SolidWorks (primary), Siemens NX, Autodesk Fusion 360, AutoCAD; assemblies, sheet metal, weldments ✔ FEA — ANSYS Mechanical/Workbench, SpaceClaim, APDL, SolidWorks Simulation; static, modal, harmonic ✔ CFD & thermal — ANSYS Fluent conjugate heat transfer (CHT), natural convection, heatsink design, passive thermal management ✔ Drop & shock — Explicit Dynamics, vibration isolation, hyperelastic rubber (Mooney-Rivlin) ✔ Fatigue & failure — S-N curve, Goodman, rotating bending, stress concentration ✔ Non-linear FEA — frictional contact, large deformation, elastic-plastic, snap-fit force-deflection ✔ DFM / DfAM — injection molding, CNC, sheet metal, GD&T (ASME Y14.5); FDM/SLA/SLS, Carbon Fiber PLA, lattice infill ✔ Topology optimization, reverse engineering, product design (sketch → manufacturing-ready CAD) ➤ 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗲𝘀 FMCG & Aseptic Packaging (Tetra Pak, IPACK, Mariani) | Oil & Gas / LPG | Tier-1 Pharma (NDA) | Consumer Electronics & IoT | Drone / UAV | Renewable Energy / Solar | Industrial Equipment | Agricultural Equipment Supporting: IP66/IP67 outdoor enclosure design, LiPo + BMS, solar charge controllers, Hall-effect/capacitive sensing, mechanical and thermal integration of Quectel SC206 cellular modules. ➤ 𝗣𝗿𝗼𝘃𝗲𝗻 𝗥𝗲𝘀𝘂𝗹𝘁𝘀 ✔ LPG Plant — Siemens Fail-Safe PLC + hardwired ESD; 100% safety compliance, zero manual intervention ✔ Tetra Pak — closed-loop ink control with 12+ PID loops on Siemens S7 + WinCC; zero customer claims ✔ IPACK Slitter — +1.7% OEE, 15% changeover reduction via Siemens PLC logic retrofit (SMED) ✔ Flywheel UPS — saved $7,000+ via in-house RCA and component-level repair ✔ Drone Airframe — Carbon Fiber PLA in SolidWorks, FEA-validated 1.08 mm peak deflection ✔ Solar Smart Camera — IP66 outdoor unit, thermal validated by ANSYS Fluent CFD/CHT ✔ Pharma Panels — 21-page ProfiCAD redraw + revision pass under NDA ➤ 𝗪𝗵𝘆 𝗖𝗹𝗶𝗲𝗻𝘁𝘀 𝗖𝗵𝗼𝗼𝘀𝗲 𝗠𝗲 ✔ 𝗗𝘂𝗮𝗹-𝗗𝗼𝗺𝗮𝗶𝗻 — SolidWorks design + PLC programming, one engineer ✔ 𝗙𝗶𝗲𝗹𝗱-𝗧𝗲𝘀𝘁𝗲𝗱 — 8+ years of live commissioning on Siemens and Schneider ✔ 𝗤𝘂𝗮𝗻𝘁𝗶𝗳𝗶𝗲𝗱 — every project reports the metric the client tracks ✔ 𝗛𝗼𝗻𝗲𝘀𝘁 𝗦𝗰𝗼𝗽𝗲 — clear about what I own vs. don't Have a machine to build, a product to design, or a PLC system to fix? Click "𝗜𝗻𝘃𝗶𝘁𝗲" and I'll reply within 𝟮𝟰 𝗵𝗼𝘂𝗿𝘀. ➤ 𝗞𝗲𝘆𝘄𝗼𝗿𝗱𝘀 PLC programming, industrial automation, SCADA, HMI, PID tuning, Siemens TIA Portal, S7-1200/1500, Step 7, Fail-Safe PLC, Schneider EcoStruxure, WinCC, Vijeo Designer, Ladder Logic, Structured Text, IEC 61511, functional safety, SIL, ESD, Pilz, PROFINET, PROFIBUS, Modbus, OPC UA, EtherNet/IP, VFD, SINAMICS, Altivar, Nidec Digitax, STO, ProfiCAD, AutoCAD Electrical, EPLAN, SolidWorks Electrical, LAPP EPIC, BOM, cable schedule, FAT, PLC commissioning, PLC migration, logic retrofit, recipe management, RCA, failure analysis, SMED, OEE, WCM, IIoT, Industry 4.0, digital twin, predictive maintenance, mechatronics engineer, machine builder, turnkey automation, SolidWorks, Siemens NX, Autodesk Fusion 360, ANSYS Mechanical, ANSYS Workbench, ANSYS Fluent, SpaceClaim, FEA, CFD, conjugate heat transfer, heatsink design, fatigue analysis, S-N curve, modal analysis, harmonic analysis, drop test, vibration isolation, Mooney-Rivlin, non-linear FEA, topology optimization, lattice infill, snap-fit, mechanical design, mechanical engineering, product design, sheet metal, injection mold, GD&T, ASME Y14.5, 3D printing, DfAM, FDM, Carbon Fiber PLA, reverse engineering, DFM, aseptic packaging, pharma, oil and gas, LPG, consumer electronics, IoT hardware, drone, UAV, solar.