Hire the Best Mechanical Engineers in North Carolina

As a professional Engineer I have worked on everything from large multi-million dollar projects to small custom projects and I bring a wide range of skills which include: -Sheet metal design -Gear design -Structural -Solidworks -Autodesk Inventor -Weldments -GD&T -Microsoft Office -Castings -Conveyors -Prototyping -DFM -DFA

If you're here, chances are you have an idea, concept, or even an existing design that you want to improve or bring to life. Whether you’re at the very beginning stages or looking to refine something that’s already in motion, I’d be thrilled to work with you. I know that finding the right freelance engineer can be a daunting task, but my goal is to make this process as enjoyable, transparent, and collaborative as possible. Your project is my top priority. I focus on understanding your vision and translating it into a practical, manufacturable design. With my engineering background, I ensure that your design is able to be produced, effective, and meets all your specific requirements. From a simple napkin sketch to the final product, creating, innovating, and problem-solving are my passions. I’m excited to contribute my skills and expertise to your project. Let’s work together to make your vision a reality! My skillsets include but are not limited to: -3D MODELING (CAD) WITH SUPPORT FILES SUCH AS .STP, .STL, NATIVE CAD FILES -PRODUCT DESIGN (NAPKIN SKETCHES TO PART IN HAND) -ENGINEERING DRAWINGS (MANUFACTURING, ASSEMBLY, WIRE DIAGRAMS, BOMS) -RENDERINGS -SHEET METAL DESIGN (3D MODEL & FILES: .DXF, NATIVE FILE, FLAT PATTERN .STP) -SIMULATIONS (FEA ANALYSIS) - STRUCTURAL & THERMAL -DESIGN FOR MANUFACTURING -MARKETING DOCUMENTATION -DESIGN VALIDATION AND VERIFICATION -CONSULTING: MANUFACTURING, MATERIAL SELECTION, QMS, DESIGN SOFTWARES: FUSION360 AUTODESK INVENTOR AUTOCAD ADOBE INDESIGN

Experienced Mechanical Engineer | Product Design | Analysis As a mechanical engineer with 14+ years of experience, I've had a varied career which has put me in contact with all different projects, industries, and materials. From marine propulsion components, to exotic bearings, to plastic chemistry equipment, to a next-generation EV van, this unique blend of experiences means I have seen many different problems and also know how to approach those that I haven't. My work is high quality, prompt, and well communicated. I am not afraid to ask questions or suggest unique solutions. I look forward to working with you. My expertise lies in: -3D CAD: SolidWorks -Engineering Analysis: Simulation, FEA, Structural Stress Calculation, Bolted Joint Evaluation -Design for Manufacturing (DFM) & Assembly (DFA) -3D Printing Design for Rapid Prototyping (STL Files) What I can help you with: Concept Design & Development: Translate your ideas into functional and cost-effective mechanical products. 3D Modeling & Drafting: Create detailed and accurate 3D models and 2D drawings for manufacturing. Engineering Analysis & Simulation: Optimize designs using FEA and other simulation tools for structural integrity and performance. Bolted Joint Analysis: Ensure that your part joining (fastener, bolt, screw, nut, rivet, weld, adhesive) is secure and reliable. Rapid Prototyping & Fabrication: Build physical prototypes to test and refine your designs.

I help companies turn ideas into manufacturable, production-ready mechanical products not just CAD files, but designs that can actually be built at any scale! My work is focused on real manufacturing, with deep experience in injection molding, DFM, and high-volume production. Designs are developed with tooling constraints, tolerances, and downstream cost in mind from the start. I regularly support projects across the full product lifecycle, from early concepts and prototypes through production-ready designs that suppliers can actually build.

I am the founder and chief mechanical engineer of Covalo Industries (covalomotion.com). I have over 10 years of work experience from mechanical design, to machining and carbon fiber part fabrication. My professional experience has been spent working within the aerospace (Raytheon Technologies) and automotive industries (JTEKT/Koyo Bearing). I specialize in gear system design and machine system designing. I have the abilities to design and construct complex mechanical systems: -Perform FEA analysis -Shaft torsional and bending analysis to spec bearings -Motion simulations -Gear system design (multi stage gear sets, shaft design, housing design, flash temperature analysis and lubrication assessment). -Fatigues analysis -DWG creation (detail parts, mechanical installs and complex assemblies) -Sheet metal design/DWG creation -Vacuum forming design and DFM -Injection molding part design -Carbon fiber part design and mold design -Technical Writing I have other highly experienced design engineers who work with me as sub-contractors for large jobs of complexity, if your project requires it. I can support your project through every step of the process, beginning with design and prototyping to full production deliverables. I have both in-house 3D printing capabilities and CNC machining. I can also perform minor mechanical assemblies, and build functional prototypes. My top priority is offering great customer service, while delivering top quality.

If you’re looking for more than just a 3D concept — if you need real, functional product designs built for manufacturing, prototyping, and actual use — I can help. I’m a U.S.-based mechanical/product engineer with over 15 years of CAD design experience and a proven track record of bringing physical products to life. My designs aren’t just for show — they’ve been manufactured, tested, shipped, and used by real customers in real environments. From precision mechanical assemblies to injection-molded components, 3D-printed prototypes, and production tooling, I’ve delivered complete solutions for clients ranging from startups to major manufacturers. I’ve worked as a Senior Product Engineer at a publicly traded company, contributed to government and defense programs, and designed parts for industries including 3D printing, firearms, consumer electronics, and industrial automation. What sets me apart: Manufacturing-ready CAD – not just pretty renders Experience with real-world constraints – tolerances, cost, DFM, ergonomics, stress, material choice Hands-on engineering insight – I don’t just model, I solve problems Clear U.S.-based communication & accountability – timelines, documentation, and results you can count on Yes, my rates are higher than offshore freelancers — but you're paying for proven reliability, quality you can manufacture, and a designer who understands the why behind every decision. Whether you need to make a new idea, optimize a prototype for injection molding, or take your napkin sketch to production — I’m ready to help. Let’s build something real.