Hire the Best Lean Manufacturing Specialists
in the United States

With over 16 years of experience across industries as far-ranging and disparate as aircraft maintenance, ecommerce fulfillment, oil and gas, immigration law, healthcare, and education, among others, am proud to be entering a fourth year as a one-hundred-percent, location-independent consultant. I endeavor to continue to LEARN HARD and WORK HARDER! I have led multiple global organizations that range in size from 50 to 300 personnel and specialize in e-tail, e-commerce, and retail migration. I also have a 'traditional' logistics skillset, especially when it comes to aircraft operations, airframe logistics, project management, inventory control, and continuous process improvement. Bottom-line is that I produce high-quality work on time, on cost, and on spec and which is backed by not one, but TWO Lean Six Sigma Black Belt certifications (USAF and GE). I have a Bachelor of Science in Foreign Area Studies with a minor in Russian and general engineering as well as a Master of Science in Logistics Management. I completed all coursework for my MBA at Strathclyde Business School in Scotland in September 2019. I am a bibliophile and runner that is passionate about leadership, learning, management, think tanks, writing, politics, and current events. Thank you in advance for your time.

I help organizations and teams streamline workflows, improve performance, and deliver lasting results. With 20+ years of experience across Fortune 500 companies, e-commerce, and healthcare, I bring a proven mix of Lean, Agile, and facilitation expertise to every engagement. ✅ Process Optimization: Mapping workflows, simplifying operations, and identifying improvement opportunities that boost efficiency and scalability. ✅ Agile & Lean Leadership: Driving continuous improvement, program delivery, and cultural alignment. ✅ Operational Excellence: Implementing practical systems that create clarity, accountability, and measurable impact. Beyond consulting, I excel at leading operations directly. I drive day-to-day execution, stabilize business processes, and help teams regain rhythm during growth or transition. I’ve successfully guided cross-functional operations in dynamic environments, bringing structure to scaling teams and building repeatable systems that support both performance and culture. My approach combines practical strategy with hands-on execution, ensuring that recommendations don’t just look good on paper but deliver real results in motion. I’m also the author of Tilt: How Poker Reveals the Secrets to Resilient Leadership and Clear Decisions, where I translate lessons from the poker table into tools for leading under pressure. That same perspective helps me guide teams with clarity, composure, and follow-through. Clients hire me when they need a strategic consultant to optimize operations, a facilitator to guide improvement conversations, or a hands-on leader to help their team adopt Lean and Agile practices. I provide clarity, structure, and actionable solutions that sustain results. Let’s connect to explore how I can strengthen your systems and deliver lasting results. Message me today to discuss your project needs!

My work spans traditional fabrication and advanced materials applications. I've consulted on duplex stainless, glass-filled nylon spin welding for electronics enclosures, and precision joining processes across metals and engineered plastics — the kind of material and process questions that sit at the intersection of the shop floor and the engineering lab. That range makes me useful to emerging manufacturers in semiconductor equipment, advanced electronics, and precision fabrication who need someone who understands both the material science and the production reality. I hold a CAWI certification and am actively pursuing my CWI. When I'm working on your process, material specifications, or technical compliance programs, I know exactly what I'm looking at.

I help businesses reduce costs, eliminate waste, and boost efficiency through Lean and Six Sigma methods. With 40+ years in manufacturing engineering and operations, I’ve led projects that improved quality, accelerated throughput, and saved clients millions. I have also created course material and taught numerous Green Belt/ Black Six Sigma, Excel, Minitab, Design of Experiments and other statistical software classes. If you’re struggling with delays, bottlenecks, or high defect rates, I can help you identify root causes, implement sustainable improvements, and deliver measurable ROI. If you need to take your career to a next level, I'm here to provide training and 1:1 hands on assistance. What I Offer: - Process Optimization & Lean Implementation – streamline workflows, reduce cycle time, and remove bottlenecks - Six Sigma Projects (DMAIC / DMADV) – data-driven problem solving, defect reduction, and process capability improvement - Training & Coaching – teach and mentor teams in Lean, Six Sigma, and problem-solving methods - Root Cause Analysis – identify and eliminate recurring issues that impact cost, quality, or delivery - KPI Development & Dashboards – define metrics that matter, and track improvements with clear visuals - Operational Excellence Audits – evaluate current processes and design a roadmap to improvement Why Clients Choose Me: - Certified Six Sigma Black Belt with hands-on industry experience (not just theory) - 40+ years of proven results in manufacturing, engineering, and operations - Strong communicator who adapts complex methods into practical steps for your team - Focused on measurable results: cycle time, yield, cost savings, customer satisfaction Let’s Work Together: If you need to fix broken processes, boost efficiency, or hit aggressive business goals, I can help. Message me today to discuss your project—I’m ready to help you deliver results.

Hi, my name is Zack and I’m a mechanical engineer. I have approximately 5 years of work experience involving work with CAD design, 3D printing, design for manufacturing, and project management. I have used Freeform, Solidworks, Inventor and Fusion 360 design software. I primarily use Autodesk Inventor and Fusion 360 today. I graduated from Northern Arizona University in Fall 2020 Cum Laude with a degree in mechanical engineering. I’m currently working as a senior manufacturing engineer/project manager where I take customer requirements, convert them into 3D models for approval and take them through the manufacturing processes. I am responsible for all projects through each step of our processes in a sheet metal environment so I am familiar with laser cutting, CNC machining, bending, welding, assembly, and powder coating. I also tutored mathematics in college where I learned crucial problem solving skills.

I help clients turn complex workflows into clear, executable, and audit-ready systems. This includes system building, project management, SOP development, process documentation and workflow mapping for both regulated and non-regulated environments. I’ve spent 7 years starting up pharmaceutical manufacturing facilities, building business processes and quality systems from the ground up, including SOP frameworks, deviation/CAPA/change management processes, and documentation that stands up to regulatory scrutiny. Outside of regulated environments, I’ve also built and operated fully remote, system-driven profitable business operations, reinforcing my ability to design processes that are compliant, scalable, and usable. Let's work together and build your business systems to meet your operational needs! **cGMP Expertise (21 CFR 11/210/211 and 21 CFR 111)** I specialize in building and supporting GMP systems for manufacturing operations from initial setup through audit readiness. From my time in startup cell therapy manufacturing environments, I helped develop and implement core GMP systems including batch records, SOP frameworks, training programs, and facility operations. My experience spans both manufacturing and quality systems, allowing me to support projects from a practical, execution-focused perspective. I can support: • Batch record and SOP development • Deviation and quality system support • GMP training program development (including aseptic operations) • Facility startup and operational workflows • MES and documentation system alignment For dietary supplement companies, I provide GMP support aligned with 21 CFR 111 and NSF/ANSI 455-2, including preparation for NSF/Eurofins certification and FDA inspection readiness. I’ve developed a structured GMP roadmap for dietary supplement manufacturing facilities that outlines required systems, SOPs, documentation, and hiring needs, all mapped directly to CFR and NSF requirements. This allows for efficient gap assessments and a clear path to GMP compliance for your facility. **A preview of this roadmap is attached to my profile.** If you’re building, scaling, or preparing for an GMP audit, I can help ensure your systems are both compliant and operationally effective. **Work preview attached to my profile** 1) User Onboarding Workflow Documentation and Video (SaaS Platform) • Translated a multi-step user registration and authentication process into clear, executable documentation as well as an accompanying video for a Help Center FAQ. • Structured workflows across desktop and mobile environments • Incorporated conditional paths and user decision points • Designed for usability by end users while maintaining system integrity requirements